[OFBiz] Users - manufacture experiences

Jacopo Cappellato tiz at sastau.it
Fri Mar 11 05:44:24 EST 2005


Hi Hans,

this is correct; when you manually create a production run, only the 
first level in BOM is considered.
Then, if you run MRP, the requirements for production runs (for the 
subcomponents etc) will be generated. Please note that the MRP will 
create requirements only if a ProductFacility record is present for a 
given product (you can edit it in the "facility" tab of the 
catalog->product's pages). If you accept the requirements, the 
production runs will be created.

To make the system work as you want (i.e. create all the production runs 
needed to create a finished product in one step) you have to:

1) create a sales order for the finished product
2) create a sales shipment and add the order item to it as a shipment 
plan item
3) once the shipment plan status is put to "scheduled" the shipment plan 
will be available under the "shipment plan" menu in the manufacturing 
component
4) from there you can print a report to analyze the stock levels of the 
raw materials needed to manufacture the product and then you can create 
all the production run in one step.
5) if you go to the order view page you'll see that a production run is 
linked to the order item related to the finished product you need to 
manufacture
6) in the top of the production run pages you'll see that the production 
run is linked to other production runs (the '*' symbol means that the 
production run needs to be completed before the actual production run).

Regards,

Jacopo


Hans Bakker wrote:
> Hi Jacopo,
> 
> I am trying to use the manufactoring component to be able to show the
> system to the potentional customer. This customer produces
> autopartassemblies using stamps and welding- and other machines. These
> autopartassemblies are manufactured from raw material on rolls and from
> purchased parts (nuts is an example)
> 
> Presently the planning of the production process is done on spreadsheets
> and they are looking to have a system which will help them doing:
> 	1. The order: Receive the order with the required productnumber,
> quantity
> 		 and required deliverydate which should enter the accepted order into
> the
> 		 production planning.
> 	2. The production planning: which machines should do what and in which
> order and
> 		 at what date should the production process start to achieve the
> shippingdate.
> 		Of course taking into account that machines can be busy for other
> orders and
> 		 that products have subparts which need to be manufactured first.
> 	3. Material resource planning (MRP): which parts and raw material
> should go to
> 		 which machine or warehouse or should be ordered and which parts
> should be
> 		 shipped to the customer.
> 
> attached my bill of materials of the product 0163 i want to manufacture.
> It is an assembly part consisting out of :
> 1. 0703S which consist out of a part 0703 which need to stamped first (1
> stamp machine) from raw matarial (RW-0703). Then a purchased nut (1920)
> will be welded onto it.
> 2. 0659 which will be stamped using 4 stampmachines.
> 
> I also created a routing for every product.
> 
> I now started a production run but see that only the first level of the
> BOM is executed not taking into account that 0703S and 0659 need to be
> manufactured first or be in stock.
> 
> am i missing here something? I am just thinking, perhaps i need to setup
> inventory?
> 
> I have send you my current ofbiz data base ('data' directory) in a
> separate mail (can sent to others too on request, zipped size is about
> 3Mb)
> 
> regards,
> Hans
> 
> 
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